Optimal kinematic design of a multi-link steering system for a bus independent suspension: An application of response surface methodology


TOPAÇ M. M., Deryal U., Bahar E., Yavuz G.

MECHANIKA, no.5, pp.404-413, 2015 (SCI-Expanded) identifier identifier

  • Publication Type: Article / Article
  • Volume: Issue: 5
  • Publication Date: 2015
  • Doi Number: 10.5755/j01.mech.21.5.11964
  • Journal Name: MECHANIKA
  • Journal Indexes: Science Citation Index Expanded (SCI-EXPANDED), Scopus
  • Page Numbers: pp.404-413
  • Keywords: Ackermann steering, central composite design (CCD), design of experiments (DOE), independent front suspension (IFS), maximum steering error (MSE), multi-link steering system, optimisation, regression, response surface methodology (RSM), OPTIMIZATION DESIGN, LINKAGE, PARAMETERS
  • Dokuz Eylül University Affiliated: Yes

Abstract

A response surface-based design application to obtain an optimum multi-link steering mechanism is presented. Design problem is essentially established on two main goals: minimum deviation of toe angle (beta(v)) during the wheel travel and optimum steering error during the steering angle (beta(L)) range of the wheel. In the first stage, a complete multibody model of the suspension system including the steering mechanism was composed by using MSC. Adams (R) software. In order to identify the most effective parameters among the tie rod co-ordinates on beta(v) deviation, a Full Factorial Design (FFD) - based Design Sensitivity Analysis (DSA) was carried out via Adams/Insight (TM) multi-objective optimisation tool. Central Composite Design (CCD) was also implemented to find out the optimum position of the tie rod. In the final stage, optimum hardpoint positions of the steering mechanism were searched by a combination of sweep study (SS) and CCD to provide the minimum deviation of Ackermann error. The optimisation results show that it is possible to reduce the maximum steering error (MSE) of the system up to 89.6 % in comparison with the parallel arm base mechanism by using the proposed methodology.