Investigation The Utilization Of Rice Husk Ash In The Production Of Ceramic Coating Materials


Özkan İ., Dokumacı Alkan E.

3rd Global Conference on Engineering Research (GLOBCER’23), Balıkesir, Turkey, 13 - 16 September 2023, pp.495

  • Publication Type: Conference Paper / Summary Text
  • City: Balıkesir
  • Country: Turkey
  • Page Numbers: pp.495
  • Dokuz Eylül University Affiliated: Yes

Abstract

The investigations on the usage of the alternative raw materials have been always popular in the ceramic industry. Manufacturers have been interested in this subject for both increasing product quality and decreasing production costs.

The aim of this study is to provide the recycling of rice husk, which is the waste material of rice, produced abundantly in the world and in our country. Thus, it is aimed to prevent the environment and stock area problems. With this purpose, studies have been carried out to use rice husk ash in the production of ceramic coating material. Rice husk ash is obtained by applying heat treatment to the rice husk. The ash obtained under suitable combustion conditions contains a high amount of silica and the ash has a high specific surface area value. Quartz is used as a source of silica in ceramic coating materials. In this study, the use of rice husk ash instead of quartz was studied in ceramic coating materials due to its high silica content.

The aim of this study is to investigate the usability of rice husk ash in the production of ceramic coating material. In this context, rice husk ash samples were characterized by XRD, SEM and chemical analyses. Utilization of rice husk ash in raw glaze compositions have been carried out. Color changes of the fired glazes were observed by color measuring device. Sodium borosilicate glass production studies were carried out by using rice husk. The samples were fused at 1000°C and 1100°C.  The metal surface coating studies were carried out by using sodium borosilicates obtained from rice husk ash. The obtained glasses were ground, mixed with water and applied on 304 stainless steel plates. The samples were fired at 900°C and 950°C as two separate groups. It was observed that glassy structures were developed on the metal surfaces.

As a result of these studies, it has been observed that rice husk ash is an alternative raw material that can be used instead of quartz in the production of ceramic coating material.