DESİGN OF ANGULAR CONTACT BALL BEARİNGS İN WHEEL SYSTEMS AND 3D CAD MODELİNG APPROACH


Mertgenç Yoldaş D.

15th INTERNATIONAL CONGRESS ON ENGINEERING AND TECHNOLOGY MANAGEMENT, İstanbul, Türkiye, 18 - 19 Nisan 2026, ss.1-19, (Tam Metin Bildiri)

  • Yayın Türü: Bildiri / Tam Metin Bildiri
  • Basıldığı Şehir: İstanbul
  • Basıldığı Ülke: Türkiye
  • Sayfa Sayıları: ss.1-19
  • Dokuz Eylül Üniversitesi Adresli: Evet

Özet

In this study, a design approach aimed at increasing load-carrying capacity and system lifespan in wheel bearing units, which are among the critical components of mechanical systems, has been investigated. Although deep groove ball bearings, commonly used in conventional wheel systems, provide adequate performance under radial loads, they may prove insufficient in carrying the axial loads that arise particularly during turning and maneuvering conditions. This situation can lead to premature wear, vibration, and performance losses in the system. To address this problem, the existing bearing system has been redesigned using 7204 series angular contact ball bearings, which are capable of simultaneously carrying both radial and axial loads. The design and modeling process was carried out in the SolidWorks computer-aided design environment, and compliance of the system components with international standards (ISO) was ensured through the SolidWorks Toolbox library. The wheel hub and shaft geometry were optimized by taking into account the contact angle, mounting arrangement, and geometric compatibility of the bearings. Assembly checks performed on the 3D model revealed that the use of angular contact ball bearings reduced axial clearances, increased rigidity, and improved assembly accuracy. In conclusion, this study demonstrates that theoretical bearing selection criteria can be successfully applied in a computer-aided design environment, and shows that 7204 series angular contact ball bearings offer a performance-enhancing solution for wheel bearing systems. Furthermore, through the three-dimensional modeling approach, both the visual and functional integrity of the system were examined in advance, enabling design decisions to be made in a reliable manner.