Design and Experimental Study of a Novel Microwave-Assisted Burner Based on Plasma Combustion for Pulverized Coal Applications


TEKİR U.

Applied Sciences (Switzerland), cilt.15, sa.9, 2025 (SCI-Expanded) identifier identifier

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 15 Sayı: 9
  • Basım Tarihi: 2025
  • Doi Numarası: 10.3390/app15095190
  • Dergi Adı: Applied Sciences (Switzerland)
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Aerospace Database, Agricultural & Environmental Science Database, Applied Science & Technology Source, Communication Abstracts, INSPEC, Metadex, Directory of Open Access Journals, Civil Engineering Abstracts
  • Anahtar Kelimeler: microwave energy, plasma combustion technology, auxiliary burner, multi-stage ignition, pulverized coal combustion, coal sampling, flame stabilization
  • Dokuz Eylül Üniversitesi Adresli: Evet

Özet

An alternative combustion technology to replace conventional start-up and flame stabilization using fuel oil or natural gas in pulverized coal-fired boilers has been investigated. In this study, a novel plasma burner design is proposed as a replacement for traditional auxiliary burners, operating by generating plasma through the ionization of air using microwave energy. The burner features an internal combustion system and a multi-stage ignition process to enhance flame stability, improve combustion efficiency, and enable more controlled pulverized coal burning within the plasma. Supported by a magnetron generating microwave energy at 915 MHz with a 75 kW output, the burner directly ignites approximately 22% of the coal–air mixture in the plasma zone, forming a stable flame that ensures complete combustion of the remaining coal. An experimental system was established, and tests were conducted by burning up to 3000 kg/h of pulverized coal in an industrial-scale setup at Unit-1 of the 22 MWe Soma A Power Plant to optimize burner parameters. The specific microwave energy consumption was calculated as 0.055 kWh/kg of coal, demonstrating high energy efficiency and low operational cost. These results confirm that the microwave-assisted plasma burner is a technically viable, energy-efficient, and environmentally friendly alternative to conventional auxiliary burners.