Surface modification of WE43 Mg alloy via combination of cold spray and micro-arc oxidation for wear related applications at high temperatures


Kaba M., Muhaffel F., Malayoğlu U., Çimenoğlu H.

Surface and Coatings Technology, cilt.494, 2024 (SCI-Expanded, Scopus) identifier identifier

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 494
  • Basım Tarihi: 2024
  • Doi Numarası: 10.1016/j.surfcoat.2024.131530
  • Dergi Adı: Surface and Coatings Technology
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Academic Search Premier, PASCAL, Aerospace Database, Biotechnology Research Abstracts, Chemical Abstracts Core, Chimica, Communication Abstracts, Compendex, INSPEC, Metadex, Civil Engineering Abstracts
  • Anahtar Kelimeler: Cold spray, Dual layer coating, Magnesium alloy, Micro-arc oxidation, Wear
  • Dokuz Eylül Üniversitesi Adresli: Evet

Özet

This study investigates the high temperature wear behaviour of a WE43 Mg alloy after covering it with single and dual layer coatings. For this purpose, cold spray and micro-arc oxidation processes were employed individually and sequentially. Single-layer coatings fabricated by cold spray and micro-arc oxidation processes were Al/Al2O3 composite and MgO-based ceramic, respectively. Sequential application of cold spray and micro arc oxidation processes induced dual layer coating upon synthesizing an external Al2O3–based layer over the Al/Al2O3 composite layer. Results of the wear tests conducted under the load of 2 N revealed the superior resistance of the dual layer coated sample against the rubbing action of the counterface compared to single layer coatings. Thus, the presence of a relatively hard and tough external Al2O3-based layer over the Al/Al2O3 composite layer sustained protection up to the temperature of 320 °C, where the dominant wear mechanism was fatigue wear. However, the increase in the test temperature to 350 °C caused detachment of the external Al2O3-based layer. Reduction of the wear test load from 2 to 1 N resulted in the remaining of external Al2O3-based layer intact with the underlying Al/Al2O3 composite layer even at a test temperature of 350 °C. It is therefore concluded that the combination of cold spray and micro-arc oxidation processes is promising to broaden the reliable use of WE43 and other Mg alloys in wear related applications at high service temperatures.