INTEGRATION OF REMANUFACTURABILITY AND SUSTAINABILITY IN MACHINE DESIGN


Yalçınkaya S., Mertgenç Yoldaş D., Agaday B.

15th INTERNATIONAL CONGRESS ON ENGINEERING AND TECHNOLOGY MANAGEMENT, İstanbul, Türkiye, 18 - 19 Nisan 2026, ss.1-15, (Tam Metin Bildiri)

  • Yayın Türü: Bildiri / Tam Metin Bildiri
  • Basıldığı Şehir: İstanbul
  • Basıldığı Ülke: Türkiye
  • Sayfa Sayıları: ss.1-15
  • Dokuz Eylül Üniversitesi Adresli: Evet

Özet

This study systematically examines the integration of remanufacturing principles into machine design processes within the framework of sustainable production approaches. Increasing environmental concerns, rapid depletion of natural resources, and intensified global competition necessitate a transition from traditional linear production models to sustainable systems based on the circular economy. In this context, remanufacturing emerges as a key strategy, defined as the process of restoring used products to a like new functional condition while providing a comparable warranty. Compared to conventional manufacturing, remanufacturing offers both economic benefits and reduced environmental impact, making it an increasingly important yet still underexplored area in global industries. The study focuses on design approaches that aim to minimize energy consumption and waste generation throughout the product life cycle. Since the suitability of a product for remanufacturing largely depends on decisions made during the early stages of the design process, the strong interdependence between product design and remanufacturing is emphasized. Accordingly, a design framework is proposed, based on key components such as modularity, appropriate material selection, the use of standard fastening elements, and component traceability. These elements enhance the ease of disassembly, repairability, and reuse potential of products, thereby extending their service life. Furthermore, Life Cycle Analysis (LCA) is utilized to quantitatively evaluate environmental impacts, while Total Cost of Ownership (TCO) is considered to assess the economic performance over the product’s entire lifespan, including acquisition, operation, maintenance, and end-of-life stages. The findings indicate that design for remanufacturing significantly reduces carbon footprint and lowers overall lifecycle costs. In conclusion, integrating remanufacturing principles into machine design plays a crucial role in sustainable engineering practices, offering both environmental and economic advantages and providing a strong foundation for future production systems.