INTERNATIONAL JOURNAL OF ADVANCED ROBOTIC SYSTEMS, cilt.9, 2012 (SCI-Expanded)
Six axis serial robots of different sizes are widely used for pick and place, welding and various other operations in industry. Developments in mechatronics, which is the synergistic integration of mechanism, electronics and computer control to achieve a functional system, offer effective solutions for the design of such robots. The integrated analysis of robots is usually used in the design stage. In this study, it is offered that the integrated analysis of robots can also be used at the application stage. SolidWorks, CosmosMotion and ABAQUS programs are used with an integrated approach. Integration software (IS) is developed in Visual Basic by using the application programming interface (API) capabilities of these programs. An ABB-IRB1400 industrial robot is considered for the study. Different trajectories are considered. Each task is first evaluated by a kinematic analysis. If the task is out of the workspace, then the task is cancelled. This evaluation can also be done by robot programs like Robot Studio. It is proposed that the task must be evaluated by considering the limits for velocities, motor actuation torques, reaction forces, natural frequencies, displacements and stresses due to the flexibility. The evaluation is done using kinematic, kinetic and rigidity evaluation charts. The approach given in this work can be used for the optimal usage of robots.